IP67B EV Connector 3-Pin Plastic 1000V 80A for Battery A/C PTC
Product Description
Introducing the robust and reliable 3-pin Plastic High Voltage Connector, engineered specifically for the demanding environment of modern Electric Vehicles (EVs). Part of the FHV series (implied), this connector provides a secure, sealed, and compliant solution for interconnecting various high-voltage components within the vehicle architecture. Designed to meet stringent automotive standards like USCAR-2 and USCAR-37, it ensures safe and dependable power distribution for critical systems. Its high-performance plastic construction offers durability and excellent electrical insulation properties.
Features
Reliable Power Transmission: Rated up to 80A and 1000V, safely handling power for various EV components like A/C compressors, PTC heaters, onboard chargers, and auxiliary battery connections.
Automotive Grade Durability: Built to withstand the rigors of the automotive environment with an operating temperature range of -40°C to +125°C and 500 mating cycle durability.
Superior Environmental Sealing: Achieves an IP67B rating when mated, providing excellent protection against dust ingress and water immersion, crucial for under-hood or chassis-mounted components.
Safety and Compliance: Designed according to USCAR standards, incorporating features essential for high-voltage safety and connection integrity. Constructed with high-quality insulating materials (5000MΩ dry resistance) and tested to 3000V AC.
Versatile Integration: Accommodates a wide wire range from 2.5mm² to 16mm², offering flexibility for various circuit requirements within the vehicle.
Technical Parameters
| Rated Current |
20A / 30A / 45A / 70A / 80A |
| Rated Voltage |
1000V |
| Number of Pins |
3 |
| IP Rating (Mated) |
IP67B |
| Mating Cycles |
≥ 500 |
| Wire Range |
2.5mm² - 16mm² |
| Operating Temperature |
-40°C to +125°C |
| Insulation Resistance |
≥ 5000MΩ (Dry) / ≥ 200MΩ (RH 95%) |
| Test Voltage (DWV) |
3000V AC |
| Housing Material |
High-Performance Plastic |
| Salt Spray Resistance |
144 Hours (Mated) |
| Reference Standards |
USCAR-2, USCAR-37, RoHS |
Applications
This versatile 3-pin high-voltage connector is ideal for establishing secure power connections between various components within electric vehicles, including:
On-Board Chargers (OBC)
Battery Packs (Auxiliary or specific power taps)
High-Voltage Distribution Boxes (PDU)
Motor Controllers
Electric Motors
Air Conditioning (A/C) Systems
PTC Heaters
Customization
While this connector adheres to standard specifications, we understand unique project requirements may arise. Please contact us to discuss potential customization options, such as specific keying or color variations, subject to feasibility and volume.
Packing and Shipping
Our connectors are packed securely using industry-standard methods to ensure safe transit. Standard packing quantities apply, but specific arrangements can be discussed based on order volume. We offer various shipping options globally; please inquire for detailed shipping quotes and lead times.
Support and Services
NeoPower is committed to supporting your project success. We provide:
Detailed Datasheets
Technical Support from experienced engineers
Sample Availability for evaluation and prototyping
Consultation for application-specific requirements
FAQ
Q1: Is this connector shielded?
A1: The standard parameters listed are for the unshielded plastic version. Shielded versions might be available in other series or as custom requests; please consult our catalog or contact sales.
Q2: What type of terminals are used?
A2: These connectors typically use crimp-style terminals suitable for the specified wire ranges. Specific terminal part numbers should be referenced from the detailed datasheet.
Q3: What are the mating parts for this connector?
A3: Corresponding 3-pin male/female connectors within the same FHV series are required for proper mating and sealing. Please refer to our catalog or contact us for compatible part numbers.
Product Pictures:
Company Profile
NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.
Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.
Certifications & Approvals
The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.
Contact:
Contact Person: Vivian Choi
Email: neopowertech@hotmail.com
