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Product Details:
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Key Features:
Product Description:
The Neopower 2 Pin High Voltage Electrical Connector is meticulously engineered for critical applications, including Air Conditioning Compressors, PTC heaters, On-Board Chargers (OBC), DC-DC converters, Power Distribution Units (PDU), and Battery Disconnect Units (BDU). This versatile 2 pin electrical connector provides a secure, dependable, and high-performance solution for power and signal interconnections in advanced automotive and industrial systems.
Engineered with safety and reliability at its core, this Neopower connector incorporates multiple protective features. The Poka-yoke design ensures correct polarization and prevents incorrect mating, while the Secondary Lock function guarantees connection integrity, especially under conditions of vibration and mechanical stress. Integrated HVIL (High Voltage Interlock Loop) capability and a touch-proof design provide essential safety measures for technicians and end-users in high-voltage environments. Furthermore, its comprehensive 360° shielding protects against electromagnetic interference, which is crucial for maintaining the integrity of sensitive electronic systems. These features make our 2 pin electrical connectors an ideal choice for robust and safety-critical applications.
The Neopower 2 Pin High Voltage Electrical Connector supports a substantial rated current of up to 40A for its power contacts (when using a 6mm² cable) and a rated voltage of 1000V AC/DC, making it suitable for high-power transfer. It also capably facilitates auxiliary signal connections rated at 2A and 24V AC/DC. With an impressive IP67 and IP6K9K ingress protection rating, this 2 pin connector is thoroughly protected against dust and water ingress, including high-pressure, high-temperature wash-downs. Its wide operating temperature range of -40°C to +125°C further ensures that this connector is built to withstand challenging environmental conditions, delivering consistent performance and longevity. Choose Neopower for your critical connection needs where safety, reliability, and high performance are paramount.
| Attribute | Specification |
| Application | Air Conditioning Compressor, PTC, OBC, DCDC, PDU, BDU |
| Core Function | 2 Pin High Voltage Electrical Connector |
| Safety Features | |
| Secondary Lock Function | |
| Poka-yoke (Mis-mating Prevention) | |
| HVIL (High Voltage Interlock Loop) | |
| Touch-proof (IPXXB) | |
| Shielding | 360° Shielding |
| Cable Range (Power) | 4mm² to 6mm² |
| Cable Range (Signal) | 0.35mm² |
| Rated Current (Power) | 32A (with 4mm² cable) |
| 40A (with 6mm² cable) | |
| Rated Current (Signal) | 2A |
| Rated Voltage (Power) | 1000V (AC/DC) |
| Rated Voltage (Signal) | 24V (AC/DC) |
| Dielectric Withstanding Voltage (Power) | 3000V AC 50Hz (Normal Conditions) |
| Dielectric Withstanding Voltage (Signal) | 1000V AC 50Hz (Normal Conditions) |
| Operating Temperature Range | -40°C to +125°C |
| IP Rating |
IP67 & IP6K9K (Mated), IPXXB (Unmated Finger Protection for Contacts)
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Frequently Asked Questions (FAQ)
Q1: What are the primary applications for the Neopower 2 Pin High Voltage Electrical Connector?
A: This Neopower 2 pin connector is designed for high-reliability applications in demanding environments, typically found in electric and hybrid vehicles. Common uses include connections for Air Conditioning Compressors, PTC heaters, On-Board Chargers (OBC), DC-DC converters, Power Distribution Units (PDU), and Battery Disconnect Units (BDU).
Q2: What are the maximum current and voltage ratings for the power contacts of this 2 pin connector?
A: The power contacts of this 2 pin electrical connector are rated for up to 40A with a 6mm² cable (or 32A with a 4mm² cable) and can handle a rated voltage of 1000V AC/DC, making it suitable for high-power energy transfer.
Q3: Can this connector also carry signal currents?
A: Yes, in addition to its power capabilities, this versatile connector features contacts for signal transmission, rated for 2A and 24V AC/DC using a 0.35mm² cable.
Q4: What wire sizes are compatible with the Neopower 2 Pin High Voltage Electrical Connector?
A: For power connections, this 2 pin connector accommodates cable cross-sections from 4mm² to 6mm². For signal connections, it is designed for a 0.35mm² cable.
Q5: How does the Poka-yoke design enhance the usability of these 2 pin electrical connectors?
A: The Poka-yoke (keying) feature ensures that the connector can only be mated in the correct orientation. This prevents accidental mismating, protecting the equipment and ensuring the integrity of the electrical connection.
Q6: What is HVIL, and why is it included in this 2 pin connector?
A: HVIL stands for High Voltage Interlock Loop. It's a critical safety feature integrated into this 2 pin electrical connector. The HVIL circuit helps ensure that high voltage is disengaged before the connector can be unmated, protecting users from potential electrical hazards during connection or disconnection.
Q7: How well is this 2 pin connector protected against environmental elements like dust and water?
A: This connector offers excellent protection. It has an IP67 and IP6K9K rating when mated, meaning it is fully protected against dust ingress and can withstand powerful, high-temperature water jets. It also features IPXXB finger protection for touch safety.
Q8: What is the operating temperature range for the Neopower 2 pin connector?
A: The Neopower 2 pin connector is designed to operate reliably across a wide temperature range, from -40°C to +125°C, making it suitable for use in extreme environmental conditions.
Q9: What specific safety mechanisms are built into this Neopower 2 pin electrical connector?
A: Safety is paramount. This 2 pin connector incorporates several key safety features: a Secondary Lock function to ensure secure mating, Touch-proof design (IPXXB) to prevent accidental contact with live parts, HVIL (High Voltage Interlock Loop) for electrical circuit safety, and Poka-yoke keying to prevent mismating.
Q10: Does the design of this 2 pin connector offer any EMI protection?
A: Yes, the connector provides 360° shielding. This comprehensive shielding is crucial for protecting against electromagnetic interference (EMI), ensuring signal integrity and reliable performance in environments with high electronic noise, which is common in many applications for these 2 pin electrical connectors.
Q11: What is the dielectric withstand voltage for this connector?
A: The power contacts of this connector have a dielectric withstand voltage of 3000V AC (50Hz, normal conditions), while the signal contacts can withstand 1000V AC (50Hz, normal conditions). This indicates robust insulation and a high degree of electrical safety.
Q12: Is this Neopower 2 pin connector suitable for both AC and DC high voltage applications?
A: Absolutely. The power contacts of this 2 pin electrical connector are rated for 1000V for both AC (Alternating Current) and DC (Direct Current) applications, offering flexibility for various high-voltage system designs.
NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.
Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.
The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.
Contact:
Contact Person: Vivian Choi
Email: vivian@lithiumaabatteries.com
Contact Person: Ms. Vivian Choi
Tel: 86-18683525512
