|
Product Details:
|
| Protection Grade: | IP20B | Insulation Resistance: | 5000 MΩ Min （Dry） 200 MΩ Min (RH 95%) |
|---|---|---|---|
| Minimum Mating Cycles: | 100 Times | Termination Method: | Crimp / Typical |
| Rated Voltage: | UL DC 1000V, TUV 1500V DC | Voltage Rating: | Up To 100V |
| Contact Material: | Copper Alloy | Orientation: | Right Angle |
| Operational Temp: | -40℃ ~125℃ | Housing Material: | Thermoplastic |
| Salt Spray Re: | 144H (Mated) | Working Pressure: | 0.5~1.6 Bar |
| Cpa: | With | Locking System: | CPA/TPA (Yes, Typically With CPA/TPA) |
| Wire Gauge: | 10-12 AWG |
Key Features:
Product Description
The Neopower 1000V High-Voltage 6 Pin Automotive Connector is expertly designed to meet the rigorous demands of modern electric vehicle systems. Engineered for high-performance applications such as On-Board Chargers (OBC) and Battery Disconnect Units (BDU), this connector provides a secure and reliable bridge for both power and signal transmission. It stands out among various 6 pin connector types for its exceptional durability and integrated safety features.
Built for reliability in harsh environments, this connector guarantees peak performance. Its construction features comprehensive 360° shielding to maintain signal purity, which is critical in complex vehicle electronics. The connector's design also includes a Poka-Yoke keying system, making incorrect mating impossible and simplifying the assembly process, a feature often highlighted in a 6 pin connector diagram. The combination of a secondary lock and touch-proof design provides layers of safety essential for technicians and end-users interacting with high-voltage systems. Whether you need the 6 pin connector male or the 6 pin connector female, each part is built for a secure, sealed fit.
This component is more than just a connector; it is a critical safeguard for your power supply chain. With its ability to withstand extreme temperatures and resist ingress according to IP67 and IP6K9K standards, the Neopower 6 pin connector ensures uninterrupted operation. It is the definitive choice for engineers seeking a dependable, safe, and high-performance connectivity solution for automotive, EV, and other demanding transport applications. Contact us today to learn how this advanced connector can enhance your next project.
| Attribute | Specification |
| Core Configuration | |
| Pin Count | 6 Pins (4 Power + 2 Signal) |
| Primary Applications | On-Board Charger (OBC), Battery Disconnect Unit (BDU), EV High-Voltage Systems |
| Electrical Performance | |
| Rated Voltage (Power) | 1000V AC/DC |
| Rated Voltage (Signal) | 24V AC/DC |
| Rated Current (Power) | 35A (@ 6mm²), 30A (@ 4mm²), 25A (@ 2.5mm²) |
| Rated Current (Signal) | 2A (@ 0.35mm²) |
| Dielectric Withstand (Power) | 3000V AC @ 50Hz (Normal State) |
| Dielectric Withstand (Signal) | 1000V AC @ 50Hz (Normal State) |
| Physical & Environmental | |
| Operating Temperature | -40°C to +125°C |
| Ingress Protection (IP) | IP67 & IP6K9K (Mated) |
| Touch-Proof Protection | IPXXB (Finger-Proof) |
| Compatible Cable Range | 2.5mm² to 6mm² (Power) |
| Features & Safety | |
| Safety Features | High-Voltage Interlock (HVIL), Secondary Lock Function |
| Mating System | Poka-Yoke (Error-Proof Keying) |
| Shielding | 360° Shielding for EMI/EMC Protection |
Engineered for high-demand and mission-critical environments, the Neopower 1000V 6 Pin Automotive Connector is the ideal solution for a range of high-voltage applications. Its robust design and advanced safety features ensure reliable performance where it matters most.
Primary Applications:
What makes this connector suitable for high-voltage automotive systems?
This 6 pin connector automotive model is specifically designed for the rigors of EV environments. It features a 1000V high-voltage rating, complete 360° shielding to prevent EMI, and an extremely wide operating temperature range of -40°C to +125°C. Most importantly, its integrated safety features like HVIL are essential for protecting high-voltage systems.
What is HVIL and why is it important for this 6 pin connector?
HVIL stands for High-Voltage Interlock Loop. It is a critical safety feature that functions as a feedback circuit. Before the 6 pin connector male and female parts can be separated, the HVIL circuit signals the system to shut down the high-voltage power. This prevents dangerous electrical arcs and ensures the connector is safe to handle during disconnection.
How do you ensure a correct and secure connection?
Our connector uses two key features for this. First, it has a Poka-Yoke design, which is a form of error-proofing that physically prevents the connector from being mated incorrectly. Second, it includes a secondary locking mechanism that provides a clear tactile and audible "click," confirming the connector is fully seated and secured against vibration and accidental disconnection.
Can this connector be used as a primary 6 pin connector power supply for my application?
Absolutely. With a rated current of up to 35A on its power contacts and a 1000V rating, this connector is engineered specifically for power delivery. It is an ideal choice for safely transferring high levels of power from a battery pack or distribution unit to components like an on-board charger, making it a core component in the 6 pin connector power supply chain.
How durable is this connector in harsh weather or industrial environments?
This connector is built to withstand extreme conditions. It boasts an IP67 and IP6K9K rating, meaning it is fully sealed against dust and can resist high-pressure, high-temperature water jets. Combined with its wide operating temperature range, it guarantees reliable performance in environments with exposure to moisture, dirt, and thermal shock.
What types of cables and wiring diagrams are compatible?
This connector is versatile. The four power contacts are compatible with cable sizes ranging from 2.5mm² to 6mm², while the two signal contacts are designed for 0.35mm² cable. This flexibility allows designers to use appropriate wire gauges for different current loads. While we don't provide a universal 6 pin connector diagram, the Poka-Yoke design and clear pinout simplify integration into your system's schematics.
How is this different from a standard 6 pin connector for a trailer or GPU?
While they may share the same pin count, this is a highly specialized component. Unlike a common 6 pin connector trailer plug or a 6 pin connector GPU which operate at low voltages (typically 12V), our connector is built for high-voltage (1000V) and high-current applications. It incorporates advanced safety features (HVIL), superior materials for thermal resistance, and 360° shielding, which are not found in standard consumer or low-voltage connectors.
NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.
Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.
The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.
Contact:
Contact Person: Vivian Choi
Email: vivian@lithiumaabatteries.com
Contact Person: Ms. Vivian Choi
Tel: 86-18683525512
