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Product Details:
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The Neopower 800V 20A High-Voltage EV 2-Pin Power Connector is a state-of-the-art interconnect solution from Neopower, engineered for superior performance and safety in demanding high-voltage electric vehicle (EV) systems. Designed to reliably manage power for components such as On-Board Chargers (OBC), DCDC converters, Power Distribution Units (PDUs), and PTC heaters, this connector ensures a robust and secure high-power, two-pole connection, far exceeding the capabilities of common low-power 2 pin connectors.
Key Features:
The Neopower 800V 20A High-Voltage EV 2-Pin Power Connector is meticulously engineered to serve as a critical link in modern electric vehicle architectures and high-power industrial applications. While providing the fundamental integrity of a high-capacity 2 pin connector for primary power transfer, it integrates advanced safety and signal functionalities essential for systems like PDUs, BDUs, air conditioning compressors, and DCDC converters. Its robust design ensures stable power delivery and reliable signal communication, which is paramount for the efficiency and safety of OBC connectors and other critical EV components.
Safety is at the forefront of this connector's design. The integrated High Voltage Interlock (HVIL) circuit, touch-proof construction (IPXXB even when unmated), Poka-yoke keying, and secondary lock function work in concert to protect against accidental exposure to high voltages and ensure correct, secure mating. These features are indispensable for any high voltage EV connector, providing peace of mind during assembly, operation, and maintenance. Users looking for a significant upgrade in safety and reliability over simpler 2 pin wire connector solutions for high-energy circuits will find these features invaluable.
Engineered for durability, the Neopower connector offers unparalleled protection against environmental factors. The 360° shielding guards against EMI, crucial for sensitive electronics in close proximity, while the IP67 and IP6K9K ratings confirm its resilience against dust, water ingress, and the demanding cleaning processes often encountered in automotive and industrial settings. This level of protection, combined with a wide operational temperature range, ensures long-lasting performance whether used as a PDU connector or in other exposed high-voltage applications. With its robust specifications and comprehensive feature set, this connector is the premier choice for developers seeking a reliable and safe high-voltage interconnect solution.
Product Attributes
| Attribute | Value |
| Brand Name | Neopower |
| Product Name | Neopower 800V 20A High-Voltage EV 2-Pin Power Connector with HVIL, 360° Shielding & IP6K9K Rating |
| Rated Voltage (Power Circuit) | 800V (AC/DC) |
| Rated Current (Power Circuit) | Up to 20A (with 4mm² cable), 16A (with 2.5mm² cable) |
| Rated Voltage (Signal Circuit) | 24V (AC/DC) |
| Rated Current (Signal Circuit) | 2A (with 0.5mm² cable) |
| Key Safety Features | HVIL (High Voltage Interlock), Secondary Lock Function, Poka-yoke (Error-Proofing), Touch-proof (IPXXB) |
| Shielding | Full 360° EMI Shielding |
| IP Rating | IP67 & IP6K9K (Mated Connector); IPXXB (Touch-proof Safety) |
| Operating Temperature Range | -40°C to +125°C |
| Applicable Cable Range (Power) | 2.5mm² - 4mm² |
| Applicable Cable Range (Signal) | 0.5mm² |
| Dielectric Withstanding Voltage (Power) | 3000VAC @ 50Hz (Normal Conditions) |
| Dielectric Withstanding Voltage (Signal) | 1000VAC @ 50Hz (Normal Conditions) |
| Primary Applications | EV On-Board Chargers (OBC), DCDC Converters, Power Distribution Units (PDU), PTC Heaters, Air Conditioning Compressors, Battery Disconnect Units (BDU) |
| Place of Origin | Guangdong, China |
Got queries about our high-voltage powerhouse? We’ve got you covered!
Q: You call this a "2-Pin Power Connector," but it looks more complex. What gives?
A: That's a sharp observation! At its heart, this connector delivers serious power through two primary, robust contacts – that’s the "2-Pin Power" part. But you're right, it's surrounded by advanced features like HVIL (High Voltage Interlock) and signal pins, making it a sophisticated solution for high-voltage EV systems, way beyond what typical simple 2 pin connector types like a basic jst 2 pin connector or molex 2 pin connector would handle.
Q: So, this isn't like the common "2 pin connector 12v" I might use for automotive accessories or LED strips?
A: Precisely! While those 12v 2 pin connector types are great for lower power needs, like an led 2 pin connector setup or simple automotive 2 pin connector tasks, our Neopower connector is engineered for a whopping 800 volts! It’s built for the main power arteries of electric vehicles – think On-Board Chargers (OBCs), DCDC converters, and Power Distribution Units (PDUs).
Q: I see a lot about different pin counts like "24 pin connector" or "20 pin connector" for things like computer ATX power. How does this relate?
A: Good question for context! Those 24 pin connectors (like an ATX connector), or even 25 pin or 26 pin connectors, are usually designed for carrying many different low-voltage signals or power lines for electronics. Our focus with this Neopower EV connector is on safely and reliably transmitting very high power through its two main poles, supplemented by dedicated safety and signal lines. It's a different beast, specialized for high-energy EV applications rather than complex data or multiple low-power rails.
Q: What's "HVIL," and why is it a big deal for a high-voltage "2 pin connector plug" like this?
A: HVIL stands for High Voltage Interlock Loop, and it's a super important safety feature! Before the main high-voltage power contacts can engage or disengage, the HVIL circuit confirms the system is in a safe state. It's like an intelligent handshake that protects technicians and the equipment itself. You wouldn't find this on a simple 2 wire pin connector.
Q: "Touch-proof" sounds good, but what does it practically mean for me when handling these connectors?
A: It means you (or a technician) can't accidentally touch any live high-voltage parts, even when the 2 pin connector male and female halves are unmated! Our connector meets the IPXXB standard, ensuring that fingers or probes can't access any hazardous conductors. It’s a critical safety layer for anyone working with high-voltage EV systems.
Q: What's the "secondary lock function" all about? Is it for extra security?
A: Exactly! The primary lock gives you that satisfying click, letting you know it's mated. The secondary lock is an additional mechanism that ensures the 2 pin connector socket and plug stay firmly connected, especially in high-vibration environments common in vehicles. It prevents accidental disconnection, which is vital when you're dealing with 800 volts!
Q: You list IP67 & IP6K9K. Can this connector handle a serious drenching or a pressure wash?
A: You bet! IP67 means it's dust-tight and can be submerged in water up to 1 meter. But IP6K9K is even tougher – it means this high voltage 2-pole connector can withstand high-pressure, high-temperature water jets. So yes, it’s built to survive harsh conditions, making it a truly robust waterproof 2 pin connector solution for EVs.
Q: What kind of temperatures can this connector handle? EVs can get pretty hot or cold!
A: We've designed it for exactly those extremes! This connector operates reliably in a temperature range from a chilly -40°C all the way up to a scorching +125°C. That covers just about any environment an electric vehicle might find itself in.
Q: What are the main materials used? I need something durable.
A: We use high-quality, robust engineering plastics for the housing that can withstand mechanical stress and harsh automotive fluids. The contacts themselves are made from high-conductivity copper alloys to ensure efficient power transfer and durability. It’s all about long-term reliability for these EV power interconnects.
Q: How much current and voltage can the main power contacts and the signal contacts handle?
A: The two main power contacts are rated for 800V (AC/DC) and can carry up to 20A (with 4mm² cable). The auxiliary signal contacts are designed for 24V (AC/DC) and 2A, perfect for those important HVIL and communication lines.
Q: What size cables should I use with this "2 pin connector cable" assembly?
A: For the power lines, this connector is designed for cables ranging from 2.5mm² to 4mm². For the signal lines, you'll typically use 0.5mm² cables. This gives you a good range for various EV power applications.
Q: Does this connector have any features to prevent me from plugging it in the wrong way?
A: Yes, it does! It features what's called "Poka-yoke" keying. This means the 2 pin connector male and female housings have unique shapes or keys that only allow them to be mated in the correct orientation. No more guessing or accidental reverse polarity on these critical connections!
Q: Is this connector something I'd find as a generic "automotive 2 pin connector" at a local parts store, perhaps like a Delphi or Deutsch 2 pin connector?
A: While well-known brands like Delphi or Deutsch make excellent automotive 2 pin connectors for various vehicle functions (often 12V or 24V systems), this Neopower connector is a highly specialized component for EV high-voltage systems. You won't typically find an 800V, HVIL-equipped, IP6K9K-rated connector of this caliber in a general auto parts aisle. It's engineered for specific OEM and high-performance applications.
Q: I need to connect some LED lights on my vehicle. Is this "led strip 2 pin connector" suitable for that?
A: Honestly, this connector would be serious overkill for LED strips! For LED 2 pin connector needs, a much simpler, lower-voltage, and less expensive waterproof 2 pin connector would be perfectly adequate. This Neopower connector is designed for handling significant power for main EV components.
Q: If I need to remove or disconnect it, is it complicated like some "24 pin connector how to remove" procedures for electronics?
A: It's designed for a secure connection, which means it won't just pop apart. However, it's also designed for serviceability by trained technicians. The locking mechanisms (primary and secondary) are straightforward to operate with the correct understanding, ensuring both security and accessibility when needed – certainly less intricate than dealing with large, delicate multi-pin data connectors!
Q: Why should I choose this Neopower connector over other potential high-voltage connection methods?
A: When you choose this Neopower connector, you're getting a solution packed with safety features (HVIL, touch-proof, secondary lock, Poka-yoke), exceptional environmental sealing (IP67 & IP6K9K), and 360° shielding, all rated for 800V. It's an integrated package designed for the rigors of EV applications, offering reliability where it matters most.
Q: What kind of applications are the sweet spot for this advanced "2-pin power" connector?
A: It truly excels in connecting high-voltage components within electric vehicles. Think On-Board Chargers (OBCs), DCDC converters, Power Distribution Units (PDUs), high-voltage PTC heaters, and air conditioning compressors. Anywhere you need to safely and reliably transfer significant power at high voltages in an EV, this is your go-to.
Q: If I have very specific requirements for a high-voltage connection, can Neopower help?
A: Absolutely! We understand that high-voltage systems can have unique demands. While this is a standard product, we encourage you to reach out to our team to discuss your specific application. We can help you determine if this connector is the perfect fit or guide you toward other solutions. We're here to power your innovation!
Contact Person: Ms. Vivian Choi
Tel: 86-18683525512
