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Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding

Certification
China Neo Power Energy Tech Limited certification
China Neo Power Energy Tech Limited certification
Customer Reviews
We are repeated buyer of NeoPower' connectors and we are quite satisfied with them, which are robust, well-designed, and precisely manufactured. It is evident that great attention to detail has been given to every component.

—— ETF Factory

The ease of installation was a pleasant surprise to us! The connectors were user-friendly and straightforward to connect, saving us valuable time during our projects. The clear instructions provided with the product helped me navigate the installation process effortlessly.

—— Liontec

I would like to appreciate the excellent customer service I received throughout my purchasing experience. Your team was prompt in addressing my inquiries and provided me with all the necessary information to make an informed decision. The seamless communication and professionalism exhibited by your staff have left a lasting impression on me.

—— Eco Lithium

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Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding

Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding
Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding

Large Image :  Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding

Product Details:
Place of Origin: China
Brand Name: Neopower
Certification: USCAR-2/ USCAR-37/ RoHS/ MIL-C-26482
Payment & Shipping Terms:
Minimum Order Quantity: 1PC
Price: Negotiable according to Quantities
Packaging Details: Standard Export Carton Box
Delivery Time: 3~7 days
Payment Terms: Western Union, MoneyGram
Supply Ability: 50000 per day

Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding

Description

 

Key Features:

  • High Voltage & Current Capability: Rated for 1000V AC/DC (Power) and up to 40A (6mm² cable), with a separate 24V AC/DC, 2A signal circuit.
  • Enhanced Safety Suite: Features Secondary Lock Function, Poka-yoke keying, High Voltage Interlock (HVIL), and Touch-proof design for secure and error-free operation.
  • Comprehensive Shielding: Provides full 360° shielding to protect against electromagnetic interference.
  • Wide Cable Compatibility: Accommodates cable ranges from 2.5mm² to 6mm² for power applications.
  • Robust Environmental Sealing: Achieves IP67 & IP6K9K ratings for superior dust and water protection, along with IPXXB finger-safe protection.
  • Extreme Temperature Tolerance: Operates reliably in a wide temperature range from -40°C to +125°C.
  • High Dielectric Strength: Power contacts withstand 3000V AC, and signal contacts withstand 1000V AC.

Product Description

The Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding is meticulously engineered to deliver exceptional performance and safety in demanding high-voltage environments. This advanced 2 pin connector is ideally suited for a wide range of applications, including Air Conditioning Compressors, PTC heaters, On-Board Chargers (OBC), DC-DC converters, Power Distribution Units (PDU), and Battery Disconnect Units (BDU).

Designed with user safety and system integrity as priorities, this connector integrates multiple protective features. The Secondary Lock Function ensures a secure and reliable connection, while the Poka-yoke design prevents mismating. Essential safety mechanisms such as High Voltage Interlock (HVIL) and touch-proof contacts are incorporated to safeguard against electrical hazards. This robust 2 pin electrical connector also boasts 360° shielding, providing excellent protection against EMI and ensuring optimal signal integrity for sensitive applications.

The Neopower 2 pin connector supports a versatile cable range from 2.5mm² to 6mm², allowing for power transmission capacities of 20A (2.5mm²), 32A (4mm²), and up to 40A (6mm²) at a rated voltage of 1000V AC/DC. Additionally, it includes provision for a 2A signal transmission at 24V AC/DC using a 0.35mm² cable. Built to endure extreme conditions, it operates flawlessly across a temperature spectrum of -40°C to +125°C and offers outstanding protection with IP67 & IP6K9K ratings, alongside IPXXB touch-proof certification. The dielectric withstanding voltage is 3000V AC for power and 1000V AC for signal circuits under normal conditions, making these 2 pin electrical connectors a reliable choice for critical systems. For a dependable and secure connection in your high-power applications, trust the Neopower High-Performance 2 Pin Connector.


 

Attribute Value
Brand Neopower
Product Type 2 Pin Electrical Connector
Primary Applications Air Condition Compressor, PTC (Positive Temperature Coefficient heaters), OBC (On-Board Charger), DCDC (DC-DC Converter), PDU (Power Distribution Unit), BDU (Battery Disconnect Unit)
Secondary Lock Function Yes
Cable Range (Power Circuit) 2.5mm² – 6mm²
Cable Compatibility (Signal Circuit) 0.35mm²
Poka-yoke (Mis-mating Prevention) Yes
HVIL (High Voltage Interlock) Yes
Touch-proof Design Yes (Complies with IPXXB)
Shielding 360° Comprehensive Shielding
Rated Current (Power Circuit) 20A (with 2.5mm² cable) <br> 32A (with 4mm² cable) <br> 40A (with 6mm² cable)
Rated Current (Signal Circuit) 2A
Rated Voltage (Power Circuit) 1000V (AC/DC)
Rated Voltage (Signal Circuit) 24V (AC/DC)
Dielectric Withstanding Voltage (Power Circuit) 3000V AC, 50Hz (Normal Conditions)
Dielectric Withstanding Voltage (Signal Circuit) 1000V AC, 50Hz (Normal Conditions)
Operating Temperature Range -40°C to +125°C
IP Rating (Environmental Protection) IP67 & IP6K9K (when mated, for dust and high-pressure/high-temperature water protection) <br> IPXXB (finger-safe, touch-proof for unmated connector parts)

 


Neopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° ShieldingNeopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° ShieldingNeopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° ShieldingNeopower High-Performance 2 Pin 1000V 40A Electrical Connector with HVIL, Poka-Yoke, and 360° Shielding


Frequently Asked Questions (FAQs) 

 

 

Q1: What are the primary applications for the Neopower 2 pin connector?

 

A: The Neopower 2 pin connector is engineered for robust performance in a variety of high-demand systems. Its primary applications include critical automotive components such as Air Conditioning Compressors, PTC (Positive Temperature Coefficient) heaters, OBC (On-Board Chargers), and DCDC converters. It's also an ideal high voltage connector solution for Power Distribution Units (PDU) and Battery Disconnect Units (BDU) in electric vehicles and other advanced industrial machinery where reliable power and signal transmission are essential.

 

 

Q2: What are the voltage and current ratings for this 2 pin electrical connector?

 

A: This Neopower connector is designed for high power applications. For the power circuit, it supports a rated voltage of 1000V (AC/DC). The rated current capacity for power depends on the cable used: 20A for 2.5mm² cables, 32A for 4mm² cables, and up to 40A for 6mm² cables. For the signal circuit, it's rated for 24V (AC/DC) and 2A current, typically with a 0.35mm² cable.

 

 

Q3: What safety features are incorporated into the Neopower 2 pin connector?

 

A: Safety is paramount in the design of this Neopower automotive connector. It includes several key features: Secondary Lock Function: Ensures the connector halves remain securely mated, preventing accidental disconnection. Poka-yoke Keying: This mechanical design prevents incorrect assembly or mis-mating of the connector. HVIL (High Voltage Interlock): This critical safety circuit ensures high voltage is disconnected before the connector can be unmated, protecting users and equipment. Touch-proof Design (IPXXB): Contacts are protected against accidental finger contact even when unmated, enhancing user safety during handling.

 

 

Q4: How does this 2 pin electrical connector perform in harsh environments?

 

A: The Neopower 2 pin connector is built to withstand demanding conditions. It has an operating temperature range of -40°C to +125°C, making it suitable for extreme hot and cold environments. When mated, the connector achieves an IP67 & IP6K9K rating, signifying it's fully protected against dust ingress and can withstand high-pressure, high-temperature water jets. This makes it an excellent choice for applications exposed to moisture, dirt, and challenging weather.

 

 

Q5: What cable sizes are compatible with this connector, and does it offer EMI shielding?

 

A: For the power circuit, this versatile 2 pin connector accommodates cable cross-sections ranging from 2.5mm² to 6mm². The signal circuit is typically used with 0.35mm² cables. Furthermore, the connector features a 360° shielding design. This comprehensive shielding is crucial for maintaining signal integrity and minimizing electromagnetic interference (EMI), which is particularly important in sensitive electronic systems found in modern vehicles and industrial equipment.

 

 

Q6: Can this Neopower connector be used for both AC and DC applications?

 

A: Yes, the power circuit of the Neopower 2 pin electrical connector is rated for 1000V for both AC (Alternating Current) and DC (Direct Current) applications. Similarly, the signal circuit is rated for 24V AC/DC, offering flexibility across various electrical system designs.

 

 

Q7: What is the dielectric withstanding voltage for this high voltage connector?

 

A: The dielectric withstanding voltage, a measure of its insulation capability, is robust for this Neopower connector. For the power circuit, it is rated at 3000V AC (50Hz, under normal conditions). For the signal circuit, it is 1000V AC (50Hz, under normal conditions), ensuring reliability and safety in high voltage environments.


Company Profile

 

NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.

Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.

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Certifications & Approvals

 

The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.

Neopower 6-Pin High Voltage 1000V 35A Automotive Power and Signal Connector with 360° Shielding 6Neopower 6-Pin High Voltage 1000V 35A Automotive Power and Signal Connector with 360° Shielding 7Neopower 6-Pin High Voltage 1000V 35A Automotive Power and Signal Connector with 360° Shielding 8Neopower 6-Pin High Voltage 1000V 35A Automotive Power and Signal Connector with 360° Shielding 9

 

Contact:

 

Contact Person: Vivian Choi

Email: vivian@lithiumaabatteries.com

Contact Details
Neo Power Energy Tech Limited

Contact Person: Ms. Vivian Choi

Tel: 86-18683525512

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