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Product Details:
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| Flammability Rating: | UL94 V-0 ( Typical) | Standard Color: | Orange / HV Standard Or Others |
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| Operational Temp: | -40℃ ~125℃ | Insulation Re: | 5000MΩ MIN (Dry) / 200MΩ MIN (RH 95%) |
| Current Rating: | Up To 500A | Applicable Cable Size: | 16mm2, 25mm2 |
| Mating Cycles: | 500 | Dielectric Voltage: | 3500VAC/6000VDC |
| Housing Color: | Black | Hvil: | Optional |
| Rated Voltag: | 1000V DC | Application: | High Current Battery Connections |
| Rohs Compliant: | Yes ( Typically Required) | Wire Gauge Range: | 6-2 AWG |
| Number Of Contacts: | 2-4 |
The Neopower High Current 300A 1000V Automotive 2 Pin Power Connector is expertly engineered to provide a secure and highly reliable connection for high-voltage and high-current applications. Designed as a premier solution for the electric vehicle industry, this connector is the perfect fit for critical systems such as batteries, motor controllers, and PDUs. This robust 2 pin connector integrates advanced safety and performance features into a single, compact unit.
Built for safety and longevity, this connector incorporates multiple layers of protection. The touch-proof housing and High Voltage Interlock (HVIL) feature protect technicians and users from high-voltage hazards, while the secondary lock ensures the connection remains secure against intense vibrations. With its Poka-yoke design, mismating is impossible, adding another layer of operational safety. The connector’s 360° shielding provides exceptional EMI protection, which is crucial for maintaining signal integrity in today's complex vehicle electronic systems.
Choose the Neopower automotive connector for its superior durability and performance in any environment. Its IP67/IP6K9K rating ensures it is a fully waterproof and dust-proof solution, capable of withstanding the harshest conditions. Whether you are developing a new EV platform or upgrading an existing high-power system, this connector delivers the safety, reliability, and power-handling capability you need. Contact Neopower today to learn how this advanced 2 pin connector can elevate your next project.
Of course. Here is a clear, two-column product attribute table based on the provided parameters.
| Attribute | Specification |
| Brand | Neopower |
| Application | EV Battery, Motor Controller, PDU (Power Distribution Unit) |
| Rated Current (Power) | 200A (with 50mm² cable) <br> 300A (with 70mm² cable) |
| Rated Current (Signal) | 2A (with 0.35mm² cable) |
| Rated Voltage (Power) | 1000V AC/DC |
| Rated Voltage (Signal) | 24V AC/DC |
| Dielectric Voltage (Power) | 3000V AC @ 50Hz (Normal) |
| Dielectric Voltage (Signal) | 1000V AC @ 50Hz (Normal) |
| IP Rating | IP67 & IP6K9K (Mated) |
| Safety Protection | Touch-proof (IPXXB) |
| Key Features | Secondary Lock Function <br> Poka-yoke (Mistake-proofing) <br> High Voltage Interlock (HVIL) <br> 360° Shielding |
| Cable Range | 50mm² – 70mm² |
| Operating Temperature | -40°C to +125°C |
This Neopower high current connector is engineered for high-demand, high-voltage environments where safety and reliability are paramount. While it is optimized as a primary EV connector, its robust design makes it an excellent choice for a wide range of applications, including:
What makes this connector suitable for high-voltage applications?
This 2 pin connector is specifically designed for high-voltage systems, rated for up to 1000V. Its safety is enhanced with several key features: a touch-proof design (IPXXB) prevents accidental contact with live parts, and the High Voltage Interlock (HVIL) circuit ensures the high-voltage system is shut down before the connector can be disengaged, preventing dangerous electrical arcs.
How do the secondary lock and Poka-yoke features improve reliability?
The Poka-yoke feature is a mistake-proofing design that uses a unique shape and keying to ensure the connector can only be mated in the correct orientation, preventing pin damage and improper connections. The secondary locking mechanism adds another level of security, ensuring the connector remains firmly seated and will not disconnect due to intense vibrations, a common challenge in automotive connector applications.
Is this connector truly "all-weather" and suitable for harsh environments?
Yes. With an IP67 and IP6K9K rating, this connector is fully sealed against dust and can withstand both temporary water immersion and high-pressure, high-temperature water jets. Combined with its wide operating temperature range of -40°C to +125°C, it is built to perform reliably in extreme weather, off-road conditions, and demanding industrial settings.
Why is 360° shielding important for an EV connector?
In an electric vehicle, high-current cables can generate significant electromagnetic interference (EMI). The 360° shielding provides a complete conductive enclosure around the connection point. This prevents EMI from disrupting sensitive electronic components nearby, such as vehicle control units or infotainment systems, ensuring the stable and safe operation of the entire vehicle.
What is the maximum current this connector can handle?
The current rating depends on the cable size used. This high current connector can safely handle 200A when terminated with a 50mm² cable and up to 300A when using a larger 70mm² cable. This versatility allows engineers to select the appropriate cable for their specific power requirements.
NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.
Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.
The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.
Contact:
Contact Person: Vivian Choi
Email: vivian@lithiumaabatteries.com
Contact Person: Ms. Vivian Choi
Tel: 86-18683525512
