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Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding

Certification
China Neo Power Energy Tech Limited certification
China Neo Power Energy Tech Limited certification
Customer Reviews
We are repeated buyer of NeoPower' connectors and we are quite satisfied with them, which are robust, well-designed, and precisely manufactured. It is evident that great attention to detail has been given to every component.

—— ETF Factory

The ease of installation was a pleasant surprise to us! The connectors were user-friendly and straightforward to connect, saving us valuable time during our projects. The clear instructions provided with the product helped me navigate the installation process effortlessly.

—— Liontec

I would like to appreciate the excellent customer service I received throughout my purchasing experience. Your team was prompt in addressing my inquiries and provided me with all the necessary information to make an informed decision. The seamless communication and professionalism exhibited by your staff have left a lasting impression on me.

—— Eco Lithium

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Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding

Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding
Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding

Large Image :  Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding

Product Details:
Place of Origin: China
Brand Name: Neopower
Certification: USCAR-2/ USCAR-37/ RoHS/ MIL-C-26482
Payment & Shipping Terms:
Minimum Order Quantity: 1PC
Price: Negotiable according to Quantities
Packaging Details: Standard Export Carton Box
Delivery Time: 3~7 days
Payment Terms: Western Union, MoneyGram
Supply Ability: 50000 per day

Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding

Description
Insulation Resistance: 1000MΩ Min Operation Temperature: -40℃ ~+85 ℃
Working Pressure: 0.5~1.6 Bar Mating Cycle: ≥100 Times
Operation Te: -40℃ ~ +125℃ Current Rating: Up To 150A
Cpa: With Voltage Rating: Up To 600V
Mounting Style: Panel Mount Or PCB Mount Shell Materials: Plastic
Shielded Efficiency: 70dB( 10KHz-5Mhz) 65 DB(5MHz-500MHz) Salt Spray Re: 144H (Mated)
Product Series: FSP8.0 Locking System: CPA/TPA (Yes, Typically With CPA/TPA)
Certifications: UL, CSA, RoHS

Key Features:

  • High-Performance Power: Delivers a robust rated current of up to 400A (with 95mm² cable) and a rated voltage of 1000V AC/DC, ideal for demanding high-power applications.
  • Integrated Safety Systems: Features critical safety mechanisms including High Voltage Interlock (HVIL), a secondary locking function, and a touch-proof (IPXXB) design to ensure maximum protection during handling and operation.
  • Superior Environmental Sealing: Engineered with IP67 and IP6K9K ratings, this waterproof battery connector provides complete protection against dust, temporary water immersion, and high-pressure, high-temperature spray downs.
  • Error-Proof Design: Incorporates a Poka-yoke keying system to prevent incorrect mating, guaranteeing a secure and accurate connection every time.
  • Complete 360° Shielding: Offers full electromagnetic shielding to prevent interference, ensuring signal integrity and reliable performance in electrically noisy environments.
  • Wide Temperature Range: Built to operate flawlessly in extreme conditions, with a working temperature range from -40°C to +125°C.
  • Heavy-Duty Cable Compatibility: Supports large power cable cross-sections from 70mm² to 95mm², making it perfect for high-current power transmission.

Product Description

The Neopower 2 pin connector is a state-of-the-art solution engineered for high-voltage and high-current systems in electric vehicles and industrial applications. Designed to connect critical components like batteries, motor controllers, and Power Distribution Units (PDUs), this hybrid power connector provides a single, robust interface for both power and signal transmission, ensuring unparalleled reliability and performance.

Built for safety and durability, the connector integrates multiple advanced features. The High Voltage Interlock (HVIL) circuit and touch-proof contacts protect technicians and operators from high-voltage hazards, while the secondary lock provides additional security against accidental disconnection due to vibration or impact. Its Poka-yoke design eliminates the risk of connection errors, a crucial feature in complex assemblies. This connector is not just powerful but also exceptionally rugged.

With a superior IP67 and IP6K9K rating, this waterproof battery connector thrives in the harshest environments, providing a dependable connection even when exposed to water, dirt, and dust. The 360° shielding is essential for maintaining clean signals for the integrated 2A/24V signal pins, which is critical for systems with sensitive electronics like motor controllers. Supporting heavy-duty cables up to 95mm², it is the definitive choice for applications demanding maximum power flow.

Choose the Neopower High Voltage 2 pin connector for your next project to guarantee a safe, secure, and highly efficient connection. Contact us today to discover how our advanced connector solutions can power your innovation.
 


Product Specifications

Attribute Value
Rated Current (Power) 300A (at 70mm²), 400A (at 95mm²)
Rated Current (Signal) 2A (at 0.35mm²)
Rated Voltage (Power) 1000V AC/DC
Rated Voltage (Signal) 24V AC/DC
Protection Rating IP67 & IP6K9K
Operating Temperature -40°C to +125°C
Compatible Cable Range 70mm² to 95mm² (Power)
Safety Features HVIL (High Voltage Interlock), Touch-proof (IPXXB)
Connection Security Secondary Lock Function, Poka-yoke
Shielding 360° EMI Shielding
Dielectric Withstanding (Power) 3000V AC at 50Hz (Normal Conditions)
Dielectric Withstanding (Signal) 1000V AC at 50Hz (Normal Conditions)
Primary Applications Battery, Motor Controller, Power Distribution Unit (PDU)

Neopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° ShieldingNeopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° ShieldingNeopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° ShieldingNeopower 2 Pin High Voltage Hybrid Power Connector 400A 1000V with HVIL and 360° Shielding


APPLICATIONS

Engineered for high-demand environments, the Neopower hybrid power connector is the ultimate solution for applications requiring robust, safe, and reliable high-voltage connections.

  • Electric Vehicles (EVs): Ideal for connecting the main battery pack to the motor controller or Power Distribution Unit (PDU), ensuring maximum power delivery and safety.
  • E-Mobility: Provides a secure and durable connection for high-performance electric motorcycles, scooters, and other personal electric transportation.
  • Energy Storage Systems: Perfect for linking high-voltage battery modules in commercial or residential energy storage solutions, guaranteeing efficient and safe power flow.
  • Industrial Automation & Robotics: Delivers dependable power to heavy-duty machinery, automated systems, and robotics that operate on high-voltage DC power.
  • Marine & Special Vehicles: With its superior waterproof rating, it's an excellent choice for marine applications and specialty vehicles that operate in harsh weather conditions.

 

FREQUENTLY ASKED QUESTIONS

 

Q: What makes this a "hybrid power connector"?

 

A: This is a hybrid power connector because it combines different functions within a single housing. It features two large primary contacts designed to handle very high current and voltage (up to 400A/1000V) for power transmission, alongside smaller contacts designed for low-voltage signals (2A/24V). This allows you to supply power and communicate with a device using just one durable connector.

 

 

Q: How waterproof is this connector? Can it be used in wet or dirty environments?

 

A: Absolutely. The connector is rated at IP67 and IP6K9K. This means it is fully protected from dust ingress and can be submerged in up to 1 meter of water for 30 minutes (IP67). The IP6K9K rating provides protection against powerful, high-temperature water jets. This makes it a truly reliable waterproof battery connector suitable for all-weather use and wash-down procedures.

 

 

Q: What are the HVIL and secondary lock features for?

 

A: Safety is paramount in high-voltage systems. The HVIL (High Voltage Interlock) is a critical safety circuit that ensures the high-voltage power is shut off before the connector can be disconnected. The secondary lock is a physical mechanism that provides an extra layer of security, preventing the 2 pin connector from accidentally vibrating loose, which is essential in automotive and industrial applications.

 

 

Q: What is the benefit of the Poka-yoke design?

 

A: Poka-yoke is a Japanese term for "error-proofing." The connector is designed with a unique keying shape that makes it physically impossible to mate incorrectly. This prevents damage to the connector pins and the connected equipment, ensuring a perfect and secure connection every single time.

 

 

Q: Why is 360° shielding important for this high voltage connector?

 

A: High-current applications, like those involving motor controllers, can generate significant electromagnetic interference (EMI). The 360° shielding acts like a protective barrier around the internal contacts, preventing this "noise" from disrupting the low-voltage signals within the connector. This ensures your system's data communication remains clear and reliable.

 

 

Q: What wire size is this connector designed for?

 

A: This heavy-duty connector is designed to accommodate large power cables with a cross-sectional area ranging from 70mm² to 95mm². This large range allows it to safely and efficiently handle currents up to 400A without overheating, making it ideal for true high-power systems.
 


Company Profile

 

NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.

Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.

Neopower 6-Pin High Voltage 1000V 35A Automotive Power and Signal Connector with 360° Shielding 5

 

Certifications & Approvals

 

The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.

Neopower 6-Pin High Voltage 1000V 35A Automotive Power and Signal Connector with 360° Shielding 6Neopower 6-Pin High Voltage 1000V 35A Automotive Power and Signal Connector with 360° Shielding 7Neopower 6-Pin High Voltage 1000V 35A Automotive Power and Signal Connector with 360° Shielding 8Neopower 6-Pin High Voltage 1000V 35A Automotive Power and Signal Connector with 360° Shielding 9

 

Contact:

 

Contact Person: Vivian Choi

Email: vivian@lithiumaabatteries.com

Contact Details
Neo Power Energy Tech Limited

Contact Person: Ms. Vivian Choi

Tel: 86-18683525512

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